Home » REDEFINING THRILLS: How Rocky Mountain Construction Revolutionized The World Of Roller Coasters

    REDEFINING THRILLS: How Rocky Mountain Construction Revolutionized The World Of Roller Coasters

    El Toro

    The story of Rocky Mountain Construction began years before the company’s founding. Fred Grubb, who had former construction experience building homes, began working for Silverwood Theme Park in 1995 as their Construction and Maintenance Director.

    In the following years, he was given the opportunity to oversee the construction of two wooden roller coasters, both designed by Custom Coasters International or CCI. Following the construction of Timber Terror at Tremors at Silverwood in the late 1990s, CCI offered Fred a job. However, he and his wife, Suanne Dedmon opted to form their own company instead and Rocky Mountain Construction was founded in 2001 in Idaho.

    The Road to the First Hybrid Roller Coaster

    El Toro
    Image: Six Flags

    Rocky Mountain Construction began with the refurbishment of older wooden coasters and the installation of sky coasters at theme parks across the US. Wooden coasters, while beloved for their nostalgic charm, face challenges related to maintenance, safety, and ride experience as they age. RMC saw an opportunity to inject new life into these classics by combining the charm of wood with the innovation of modern engineering. They also constructed wooden roller coasters for other coaster manufacturers. In fact, in 2005, Intamin entrusted RMC with the construction of the behemoth wooden coaster, El Toro which remains a fan favorite today.

    The blend of the wooden coaster with modern engineering wasn’t the only match made in heaven when it came to Rocky Mountain Construction. Fred Grubb’s desire to create a better wooden coaster experience was met by Alan Schilke’s roller coaster design background and the two began designing what would become hallmarks of the RMC name. The breakthrough came with the introduction of the “I-Box Track” technology.

    New Texas Giant
    Image: Six Flags

    This innovation utilized an all-steel I-Beam track that could be combined with existing wooden coaster supports. This new track design would drastically improve ride smoothness and reduce maintenance requirements. The company’s first major project utilizing this technology was the Texas Giant transformation at Six Flags Over Texas in 2011. New Texas Giant opened as the first hybrid coaster. It stood ten feet taller than its predecessor and also included a steeper drop and faster top speed. The success of this project propelled RMC into the spotlight, showcasing its ability to reimagine and rejuvenate old wooden coasters into thrilling, modern experiences.

    Revolutionizing Wooden Roller Coasters

    With the success of the I-Box technology, Rocky Mountain Construction would begin creating entirely new roller coaster experiences known as “hybrid coasters.” These rides combine the best of both worlds: the nostalgic feel of wooden coasters and the precision engineering of steel coasters. The company’s hybrid coasters are renowned for their unpredictable elements, intense airtime, and exhilarating twists and turns.

    In 2013, RMC was contracted to build an all-new wooden coaster at Silver Dollar City. This coaster would be the first to feature RMC’s “Topper Track” technology. This track is made from a flat steel running rail on a thick steel box that sits atop layers of laminated wood. This track allows wooden coasters the ability to contain elements not seen on other wooden coasters. Outlaw Run opened as the first all-wood coaster to feature multiple inversions.

    Outlaw Run
    Image: Silver Dollar City

    Over the next several years, Rocky Mountain Construction continued to make waves in the amusement park industry. Following a deal with Dutch manufacturer, Vekoma, RMC was able to distribute their coasters internationally, and parks around the world sought the expertise of RMC to breathe new life into their coaster lineups. From Wildfire in Sweden to the Lightning Rod in Tennessee. RMC’s creations were known for their ingenuity, heart-pounding excitement, and breathtaking aesthetics. By 2018, RMC was responsible for the creation of 11 new coasters that were universally praised by riders.

    The Golden Age of Rocky Mountain Construction

    In 2018, Rocky Mountain Construction saw its most productive year with both the opening of three new hybrid coasters including Steel Vengeance. Steel Vengeance took the place of the formerly despised wooden coaster, Mean Streak at Cedar Point. The coaster would be Rocky Mountain Construction’s most praised project yet and many enthusiasts have considered Steel Vengeance to be their favorite roller coaster. It opened as the world’s tallest, fastest, and steepest hybrid. These records would be taken by Iron Gwazi four years later; however, it still maintains a reputation as one of the best coasters in the world.

    Steel Vengeance
    Image: Cedar Point

    The year also the introduction of their “Raptor Track” steel coasters Wonder Woman Golden Lasso Coaster and RailBlazer. The “Raptor Track,” characterized by its single rail design, allows for compact layouts, and opens doors to new possibilities in coaster design. These coasters contain trains that are single file, allowing for only one rider per row. The trains flow and zip seamlessly along the rail and the steel coasters can be manufactured quickly and at lower costs than larger coasters. Though they are compact, these coasters pack a punch with vertical drops and multiple inversions.

    Railblazer
    Image: Califoria’s Great America

    So, what is the legacy and future for Rocky Mountain Construction?

    Legacy and Future

    In the last 5 years, Rocky Mountain Construction has introduced 9 new coasters worldwide including Iron Gwazi at Busch Gardens Tampa, Zadra at Energylandia, and Wildcat’s Revenge at Hersheypark.

    They continue to challenge the status quo, and the company has redefined what was possible in roller coaster design, construction, and enjoyment. Their creations prove that innovation and imagination can and should be combined with engineering precision to create unforgettable experiences that stand the test of time.

    Iron Gwazi
    Image: Busch Gardens

    The company’s impact has been recognized through numerous awards and accolades within the amusement and attraction industry. RMC’s commitment to safety, innovation, and guest experience has led to collaborations with renowned theme parks and entertainment companies.

    Batman The Ride
    Image: Six Flags

    Roller coaster manufacturer S&S utilized RMC’s “I-Box” track on their 4-D Free Spin coasters and the models have since been installed at seven different Six Flags theme parks. RMC also fabricated the track used for Skyline Attractions’ Skywarp model coaster. Unfortunately, this style of coaster has not seen much success. So what does the future hold for RMC?

    Looking ahead, RMC’s future seems poised for continued innovation and expansion. They recently announced that they will be delivering their first family coaster with the transformation of indoor-coaster Fire in the Hole at Silver Dollar City.

    They have also announced their newest coaster model, The Wild Moose coaster. This twist on a classic Wild Mouse coaster features a compact layout with their “I-Box Track” technology and family-friendly speeds, twists, and dips.

    Wild Moose RMC
    Image: Rocky Mountain Construction

    With a portfolio of groundbreaking projects and a reputation for pushing boundaries, the company is likely to remain a prominent player in the amusement park industry. As technology advances and guest expectations evolve, RMC’s ability to adapt and redefine roller coaster experiences will be pivotal in shaping the future of theme park entertainment.